Irmãos Cioccari & Cia Ltda., a longstanding limestone producer situated in Caçapava do Sul, is embracing a modernization strategy to enhance energy efficiency and sustainability.
This shift involves the phased replacement of older machinery with WEG's W22 Super Premium IR4 motors, known for reducing energy consumption and increasing system reliability under challenging industrial conditions.
Since initiating this transition in 2021, the company has consistently invested in upgrades, with a plan to acquire approximately 30 new motors annually starting in 2024.
IR4 Technology: Enhanced Efficiency and Reduced Energy Loss
W22 Super Premium IR4 motors are engineered for superior energy version, boasting up to 20% fewer losses
The W22 Super Premium IR4 motors are engineered for superior energy performance, boasting up to 20% fewer losses compared to Premium (IR3) motors. Such efficiency gains translate to markedly lower electricity usage, a significant benefit given that energy expenses comprise around 70% of industrial consumption.
These motors are specifically tailored to endure the limestone sector's demanding environment, featuring specialized IPW65 protection, robust cast iron fans, epoxy-sealed cable passages, shutdown thermistors, and stainless-steel threaded drains. These features collectively ensure the motors' resilience, offering mechanical strength and improved sealing against dust and moisture.
Boosted Availability, Minimized Care, and Environmental Impact
Implementing these cutting-edge motors has led to notable improvements in machinery availability and a reduction in unexpected downtime and maintenance costs. Beyond operational benefits, the higher efficiency of these motors plays a crucial role in lessening CO₂ emissions, aligning with Irmãos Cioccari's sustainability objectives and adherence to ESG standards.
This collaboration with WEG exemplifies the transformative potential of integrating advanced technology and energy efficiency into industrial practices, resulting in enhanced reliability, productivity, and economic sustainability.
Continuous investment in W22 Super Premium IR4 motors drives reduced energy consumption, increased reliability, and greater durability under severe operating conditions.
In a sector known for extreme operating conditions, Irmãos Cioccari & Cia Ltda., a traditional limestone producer located in Caçapava do Sul (RS), began a modernization project focused on efficiency and sustainability.
Since 2021, the company has been gradually replacing its older motors with W22 Super Premium IR4 models from WEG, supported by consistent investment in environmentally responsible production upgrades. Starting in 2024, this process became continuous and recurring, with approximately 30 new motors purchased annually.
IR4 Technology: up to 20% fewer losses and higher productivity
W22 Super Premium IR4 motors represent a superior standard of energy performance, offering 20% fewer losses compared to Premium (IR3) motors. This level of efficiency directly translates into significant reductions in electricity consumption, which on average accounts for 70% of industrial energy demand.
For the harsh environment of the limestone sector—characterized by heavy dust, abrasive particles, and thermal variations—the motors were specified with special IPW65 protection, a cast iron fan, epoxy sealing at the cable passage, a shutdown thermistor, and a stainless-steel threaded drain. These optional features provide mechanical strength, dust and moisture sealing, enhanced thermal protection, and extended durability.
More availability, less care, and pared environmental impact
The modernization brought direct gains in machine availability, reduction of unplanned downtime, and lower maintenance costs. Additionally, adopting higher-efficiency motors contributes to reduced CO₂ emissions, aligning with the company’s sustainability goals and ESG best practices.
The partnership between WEG and Irmãos Cioccari demonstrates how technology and energy efficiency can transform industrial performance. With motors designed for critical environments, the company achieved greater reliability, productivity, and financial sustainability. Discover how WEG’s W22 Super Premium motors can optimize your operation and reduce energy costs with high reliability.
